The ultimate decorative flooring provides limitless design and flexibility for your internal concrete floors. Epoxy flooring can be applied to domestic and commercial surfaces to create your unique look. Our polymer flooring solution provides a durable, hard-wearing finish that will not crack or peel.
We offer a wide range of solid colours or flaked stone and marble effects to transform your concrete. Create a floor to suit your every need, from that cutting edge feature floor to unique treatments for kitchens, entertainment areas, laundries, rumpus rooms and garage floors.
A fast, affordable and effective way to add value and appeal to your home
Concrete floors, whilst vital, will require further treatments in commercial and industrial environments due to the chemicals used or the high traffic. Thus, resin coatings and polymer toppings are designed to protect or enhance the performance of concrete floors, thereby preventing premature deterioration of floors. Epoxy floor coatings give a hard-wearing, chemically resistant decorative finish to floors in many areas.
Resin floor coatings incorporate a wide range of epoxy, polyurethane and acrylic sealers, all in smooth or anti-slip finishes. We have different solutions tailored to the needs of our clients. We are ready to propose various options of three, four or five layers of multiple resins and screeds to meet the demand of our customers. The figure below illustrates the position of different layers in our epoxy flooring system.
Epoxy floor coating is formed from two different chemicals. These are referred to as the “resin” and the “hardener”. When these compounds are mixed together, the amine groups react with the epoxide groups to form a covalent bond. The resulting polymer is heavily cross-linked and is thus rigid and strong. The process of polymerization is called “curing” and can be controlled through temperature and choice of resin and hardener compounds. Curing process can take from minutes to hours.
Epoxy floor coatings are very popular amongst Residential and Commercial building owners. Epoxy coatings are around 10 times thicker than regular concrete sealer.
Epoxy coatings are durable, reflect natural and artificial light and can be tinted to pretty much any colour to suit your decor.
The main reasons to choose epoxy flooring over traditional concrete sealers are: durable, the ease of maintenance, chemical resistance, dust proofing, hygiene, moisture blocking and appearance.
In many warehouses, quality control depends on strict standards of cleanliness. Concrete dust can make meeting these standards almost impossible. Concrete dust is considered to be very harmful to health. Your existing floors can be repaired and then coated using premium industrial grade 2 pack epoxy floor coatings to dust and oil proof the floor, making any cleanup a breathe.
Let’s look at all pros of epoxy floor coatings in more details.
Epoxy Appearance
Compared to standard unsealed concrete floors, epoxy floor coatings look solid and professional. The smooth and glossy surface is very easy to sweep up and to keep clean. There are not many products that can stick to epoxy floors thus keeping them clean will not take a lot of effort.
Epoxy Affordability
The cost per square metre, compared to other types of flooring, is tough to beat.
Epoxy Chemical Resistance
Epoxies are highly resistant to just about everything – oil, petrol, weak acids, cleansers and many other products. This is one the main reasons epoxy floor coatings are widely used in most car dealerships, mechanical and engineering workshops, garages, in shopping centres, car parks and in residential basements. Besides withstanding accidental chemical spills, epoxy floor coatings are also resistant to heat and water.
Epoxies are also resistant to bacteria growth, which makes them very popular in coffee shops, restaurant kitchens and food handling areas. Epoxies are very easy to sanitise which also makes them a preferred flooring solution for clinics and hospitals.
Epoxy Durability
One of the most known factors about epoxy floors is that they have a longer lifespan than many other conventional floor coating types. They dry to a tougher film surface than conventional floor sealers.
Epoxy Protection
Epoxies protect concrete floors from dust, moisture, stains, grease and minor cracking.
Epoxy Longevity
When installed properly, epoxies may last for several decades without cracking or peeling. They do wear out overtime under constant vehicular and pedestrian traffic, so they may need to be re-applied every now and then.
Epoxy Variety
Epoxies offer a number of finishes, from plain coloured floors to decorative artistic finishes, where your imagination is the limit. These coatings can also be arranged into traditional or personalised patterns and designs.
Epoxy Safety
One of the less known advantages offered by light coloured epoxy floors is that they enhance visibility inside garages/workshops by reflecting light off the floor.
Epoxy Colours
Epoxies we use can be tinted to any colour under the sun.
Durability
Concrete floors coated in epoxy last longer and resist considerable wear, thus saving you money and allowing you to manage other business concerns.
Strength
Once the epoxy has been converted to a solid polymer, it becomes incredibly strong and prevents chemical breakdown.
Saves time
Epoxy flooring is usually quickly and easily installed, which means less time shutting down production for installation.
Low maintenance cleaning
Once concrete has the epoxy coating, it is no longer porous since sealed and is therefore easier to clean.
Aesthetic
Coatings are usually available in an array of colors and patterns to fit your specific style.
Chemically resistant
Epoxy coatings can survive continued exposure to potent chemicals, which is perfect for warehouses or plants that may be exposed to such materials.
Safety
These coatings are also resistant to slippage, temperature, extreme impact and even fire, maintaining both the safety of your employees and your building.
Brightness
Typically, a high gloss option for coatings can be provided, which improves lighting in your facility to a significant degree due to reflection.
Lowers vehicle maintenance
Choosing an epoxy coating can also reduce wear on vehicles in your facility because it is more forgiving on machinery.
Helps the environment
Lastly, epoxy coatings are a green option for your business because of the reduction in material usage. It is a great alternative to adding on a completely new floor or replacing vehicles due to damage.
It is a low odor, 100% solids, epoxy resin coating system primarily designed for high build coatings, decorative quartz, and decorative flake applications. It may be used as a primer and may be applied clear or pigmented using Epoxy Color Additive-N.
Where to use
It is ideal as a broadcast clear, low odor top coat, or intermediate coat over decorative quartz or vinyl flake floor broadcast systems. It can also be field pigmented. Its clear and/or pigmented can also be top coated with an aliphatic urethane when increased chemical and abrasion resistance are required. When used as a primer, it can be considered where ≤ 4% moisture content by mass (pbw – part by weight) is measured on concrete substrate with concrete moisture meter.
Typical applications may include:
Advantages
How to use Surface Preparation
Surface must be clean, sound and dry. Remove dust, laitance, grease, curing compounds, bond inhibiting impregnations, waxes and any other contaminants. All projections, rough spots, etc. should be removed to achieve a level surface prior to the application. Concrete – Should be cleaned and prepared to achieve a laitance-free and contaminant-free, open textured surface by shot blasting or equivalent mechanical means (CSP-3 to CSP-4 as per ICRI guidelines). Sweep and vacuum any remaining dirt and dust with a wet/dry vacuum. Removing residual dust will help ensure a tenacious bond between the primer/coating and the substrate. Whenever “shot-blasting” is utilized, be careful to leave concrete with a uniform texture. “Over-blasting” will result in reduced coverage rates of the primer and/or subsequent topcoats. The “shotblast” pattern may show through the last coat, known as “tracking”. The compressive strength of the concrete substrate should be at least 3,500 psi (24 MPa) at 28 days and at least 215 psi (1.5 MPa) in tension at the time of application.
Mixing
Mixing Ratio – 2 : 1 by volume.
Each component must be pre-mixed separately to ensure product uniformity.
Clear Resin:
Premix each component separately. Empty Component B (Hardener) in the correct mix ratio into Component A (Resin). Mix the combined components for at least 3 minutes using a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume of the mixing container to minimize entrapped air. Be careful not to introduce any air bubbles while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Field Pigmented:
Premix each component separately. If color is desired, the appropriate Epoxy Color Additive-N is added to Component A at a rate of 1 quart (1L) per 5 mixed gallons (18.9 L) [Components A+B)] for all colors except bright colors like White, Safety Yellow or Tile Red which require 2 quarts (2 L) per 5 mixed gallons (18.9 L) [(i.e. Components A+B)]. Mix Component A and Epoxy Color Additive-N for 2 minutes or until a uniform color is achieved with a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume.
Empty Component B (Hardener) in the correct mix ratio to Component A (Resin) and mix for additional 2 minutes. Be careful not to introduce any air bubbles while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Do not mix more material than can be applied within the working time limits (i.e. Pot Life) at the actual field temperature.
Application
As Primer:
Apply it by squeegee at the rate of 160 – 266 ft2 / US gal (3.9 – 6.5 m2 / L) at 6 – 10 mils (0.15 – 0.25 mm) wet film thickness (w.f.t.) and back roll immediately. Coverage will vary depending on the porosity of the prepared floor. Product has a limited pot life (see Typical Data). Do not apply by dipping roller into mixing container. Pour a bead of product in the form of a ribbon on the surface to be coated, then spread with squeegee and back roll. Ensure that the coating is pore-free and pinholefree and provides uniform and complete coverage over the entire concrete substrate. If necessary, apply an additional coat to ensure the coating is pore-free and pinhole-free, and provides uniform and complete coverage over the entire concrete substrate.
As Sealer/Intermediate:
It is applied with a 12 to 40 mil (0.30 – 1 mm) notched squeegee over a smooth surface and a flat squeegee over a rough decorative quartz or decorative flake surfaces. Back rolling is typically done with an 18 inch (455 mm) wide 3/8-inch (10 mm) nap, solvent-resistant roller cover. Back roll it only to level the squeegee applied material. Over-rolling and late back rolling may cause bubbling and leave roller marks.
Notes on Limitations:
Prior to application, measure and confirm Substrate Moisture Content, Ambient Relative Humidity, Ambient and Surface Temperature and Dew Point. During installation, confirm and record above values at least once every 3 hours, or more frequently whenever conditions change (e.g. Ambient Temperature rise/fall, Relative Humidity increase/decrease, etc.).
Substrate Moisture Content
Moisture content of concrete substrate must be ≤ 4% by mass (pbw – part by weight) as measured with concrete moisture meter on mechanically prepared surface according to this product data sheet (preparation to CSP-3 to CSP-4 as per ICRI guidelines). Do not apply to concrete substrate with moisture levels > 4% mass (pbw – part by weight) as measured with concrete moisture meter. If moisture content of concrete substrate is > 4% by mass (pbw – part by weight) as measured with concrete moisture meter.
When relative humidity tests for concrete substrate are conducted for project specific requirements, values must be ≤ 85%.
Testing is not a substitute for measuring substrate moisture content. Use concrete moisture meter as described above.
Material Temperature
Precondition material for at least 24 hours between 65° to 75°F (18° to 24°C)
Ambient Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C)
Substrate Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C). Substrate temperature must be at least 5˚F (3˚C) above measured Dew Point.
Mixing and Application attempted at Material, Ambient and/or Substrate Temperature conditions less than 65˚F (18˚C) will result in a decrease in product workability and slower cure rates.
Ambient Relative Humidity
Maximum ambient and humidity 85% (during application and curing)
Dew Point
Beware of condensation! The substrate must be at least 5˚F (3˚C) above the Dew Point to reduce the risk of condensation, which may lead to adhesion failure or “blushing” on the floor finish. Be aware that the substrate temperature may be lower than the ambient temperature.
Mixing
Do not hand mix materials. Mechanically mix only. Do not thin this product. Addition of thinners (e.g. water, solvent, etc.) will slow cure and reduce ultimate properties of this product. Use of thinners will void any applicable warranty. Improper mixing procedure or incorrect mixing ratio may result in moisture sensitivity, whitening, slow cure, soft spots, and other defects.
Application
If used as a primer. Apply the primer/coating to the prepared substrate using a squeegee and back roll to provide uniform coverage. Ensure that the substrate is pore-free and pinhole-free and provides uniform and complete coverage over the entire concrete substrate. If necessary, apply an additional coat to ensure the substrate is pore-free and pinhole-free and provides uniform and complete coverage over the entire substrate.
It is a low odor, 100% solids, epoxy resin coating system primarily designed for high build coatings, decorative quartz and decorative flake applications. It may be used as a primer and may be applied clear or pigmented using Epoxy Color Additive-N.
Where to use
It is ideal as a broadcast clear, low odor top coat, or intermediate coat over decorative quartz or vinyl flake floor broadcast systems. It can also be field pigmented. Its clear and/or pigmented may also be top coated with an aliphatic urethane when increased chemical and abrasion resistance are required. When used as a primer, it can be considered where ≤ 4% moisture content by mass (pbw – part by weight) is measured on concrete substrate with concrete moisture meter.
Typical applications may include:
Advantages
How to use Surface Preparation
Surface must be clean, sound and dry. Remove dust, laitance, grease, curing compounds, bond inhibiting impregnations, waxes and any other contaminants. All projections, rough spots, etc. should be removed to achieve a level surface prior to the application. Concrete – Should be cleaned and prepared to achieve a laitance-free and contaminant-free, open textured surface by shot blasting or equivalent mechanical means (CSP-3 to CSP-4 as per ICRI guidelines). Sweep and vacuum any remaining dirt and dust with a wet/dry vacuum. Removing residual dust will help ensure a tenacious bond between the primer/coating and the substrate. Whenever “shot-blasting” is utilized, be careful to leave concrete with a uniform texture. “Over-blasting” will result in reduced coverage rates of the primer and/or subsequent topcoats. The “shotblast” pattern may show through the last coat, known as “tracking”. The compressive strength of the concrete substrate should be at least 3,500 psi (24 MPa) at 28 days and at least 215 psi (1.5 MPa) in tension at the time of application.
Mixing
Mixing Ratio – 2 : 1 by volume.
Each component must be pre-mixed separately to ensure product uniformity
Clear Resin: Premix each component separately.
Empty Component B (Hardener) in the correct mix ratio into Component A (Resin). Mix the combined components for at least 3 minutes and until uniform using a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume of the mixing container to minimize entrapped air. Be careful not to introduce any air bubbles while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Field Pigmented
Premix each component separately. If color is desired, the appropriate Epoxy Color Additive-N is added to Component A at a rate of 1 quart (1L) per 5 mixed gallons (18.9 L) [Components A+B)] for all colors except colors such as White, Safety Yellow or Tile Red which require 2 quarts (2 L) per 5 mixed gallons (18.9 L) [Components A+B]. Mix Component A and Color Additive-N for 2 minutes and until a uniform color is achieved with a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume. Empty Component B (Hardener) in the correct mix ratio to Component A (Resin) and mix for additional 2 minutes. Be careful not to introduce any air while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Do not mix more material than can be applied within the working time limits (i.e. Pot Life) at the actual field temperature.
Application
As Primer
Apply it by squeegee at the rate of 160 – 266 ft2 / US gal (3.9 – 5.4 m2 / L) at 6 – 10 mils (0.15 – 0.25 mm) wet film thickness (w.f.t.) and back-roll with pressure immediately. Coverage will vary depending on the porosity and texture of the prepared floor. Product has a limited pot life, see Typical Data. Do not apply by dipping roller into mixing container. Pour a bead of product in the form of a ribbon on the surface to be coated, then spread with squeegee and back-roll. Ensure that the coating is pore-free and pinhole-free and provides uniform and complete coverage over the entire concrete substrate. If necessary, apply an additional coat to ensure the coating is pore-free and pinhole-free and provides uniform and complete coverage over the entire concrete substrate.
As Sealer/Intermediate
It is applied with a 12 to 40 mil (0.30 – 1 mm) notched squeegee over a smooth surface and a flat squeegee over a rough decorative quartz or decorative flake surfaces. Back rolling is typically done with an 18 inch (455 mm) wide 3/8-inch (10 mm) nap, solvent-resistant roller cover. Back-roll it only to level the squeegee applied material. Over-rolling and late back rolling may cause bubbling and leave roller marks.
Notes on Limitations
Prior to application, measure and confirm Substrate Moisture Content, Ambient Relative Humidity, Ambient and Surface Temperature and Dew Point. During installation, confirm and record above values at least once every 3 hours, or more frequently whenever conditions change (e.g. Ambient Temperature rise/fall, Relative Humidity increase/decrease, etc.).
Substrate Moisture Content
Moisture content of concrete substrate must be ≤ 4% by mass (pbw – part by weight) as measured with concrete moisture meter on mechanically prepared surface according to this product data sheet (preparation to CSP-3 to CSP-4 as per ICRI guidelines). Do not apply to concrete substrate with moisture levels > 4% mass (pbw – part by weight) as measured with concrete moisture meter.
When relative humidity tests for concrete substrate are conducted for project specific requirements, values must be ≤ 85%.
Testing is not a substitute for measuring substrate moisture content. Use concrete moisture meter as described above.
Material Temperature
Precondition material for at least 24 hours between 65° to 75°F (18° to 24°C)
Ambient Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C)
Substrate Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C). Substrate temperature must be at least 5˚F (3˚C) above measured Dew Point.
Mixing and Application attempted at Material, Ambient and/or Substrate Temperature conditions less than 65˚F (18˚C) will result in a decrease in product workability and slower cure rates.
Ambient Relative Humidity
Maximum ambient and humidity 85% (during application and curing)
Dew Point
Beware of condensation! The substrate must be at least 5˚F (3˚C) above the Dew Point to reduce the risk of condensation, which may lead to adhesion failure or “blushing” on the floor finish. Be aware that the substrate temperature may be lower than the ambient temperature.
Mixing
Do not hand mix materials. Mechanically mix only. Do not thin this product. Addition of thinners (e.g. water, solvent, etc.) will slow cure and reduce ultimate properties of this product. Use of thinners will void any applicable warranty. Improper mixing procedure or incorrect mixing ratio may result in moisture sensitivity, whitening, slow cure, soft spots, and other defects.
Application
If used as a primer. Apply the primer/coating to the prepared substrate using a squeegee and back roll to provide uniform coverage. Ensure that the substrate is pore-free and pinhole-free and provides uniform and complete coverage over the entire concrete substrate. If necessary, apply an additional coat to ensure the substrate is pore-free and pinhole-free and provides uniform and complete coverage over the entire substrate.
It is a pigmented, two part low viscosity, self-priming (see priming section), epoxy coating / binder used for smooth and textured coatings and/or broadcast overlayments.
Where to use
Roller coat and self-leveling slurry for concrete surfaces, with medium to heavy duty wear (e.g. storage, hallways, corridors and assembly halls, maintenance workshops, garages and loading ramps), or as a seal coat for broadcast systems. When used as a primer, it can be considered when ≤ 4% moisture content by mass (pbw – part by weight) is measured on the concrete substrate with concrete moisture meter.
Advantages
How to use Surface Preparation
Surface must be clean, sound and dry. Remove dust, laitance, grease, curing compounds, bond inhibiting impregnations, waxes and any other contaminants. All projections, rough spots, etc. should be removed to achieve a level surface prior to the application. Concrete – Should be cleaned and prepared to achieve a laitance-free and contaminant-free, open textured surface by shot blasting or equivalent mechanical means (CSP-3 to CSP-4 as per ICRI guidelines). Sweep and vacuum any remaining dirt and dust with a wet/dry vacuum. Removing residual dust will help ensure a tenacious bond between the primer/ coating and the substrate. Whenever “shot-blasting” is utilized, be careful to leave concrete with a uniform texture. “Over-blasting” will result in reduced coverage rates of the primer and/or subsequent topcoats. The “shotblast” pattern may show through the last coat, known as “tracking”. The compressive strength of the concrete substrate should be at least 3,500 psi (24 MPa) at 28 days and at least 215 psi (1.5 MPa) in tension at the time of application.
Priming
Primer or Smooth Finish Coating
Priming for concrete substrate is required. Allow the primer to cure (varies with temperature and humidity) until tack free before applying subsequent coats. Ensure that the primer is pore-free, pinhole-free and provides uniform and complete coverage over the entire substrate. It may be used as a primer on concrete substrates for Coating Systems subjected to light traffic use.
Mixing
Mixing Ratio – 2 : 1 by volume.
Each component must be pre-mixed separately to ensure product uniformity.
Primer and Wear Coat
Premix each component separately. Empty Component B (Hardener) in the correct mix ratio into Component A (Resin). Mix the combined components for at least 3 minutes using a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume of the mixing container to minimize entrapped air. Be careful not to introduce any air while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Self-leveling Slurry: Note: If a small mix unit is needed, mix the following quantities: 1 Mixed (A+B) US gal. of 11.1 Lbs. of filler. This mix would yield approximately 1.5 gallons of slurry mix.
Premix each component separately. Empty Component B (Hardener) in the correct mix ratio into Component A (Resin). Mix the combined components for at least 1 minute using a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume of the mixing container to minimize entrapped air. Add filler and mix for additional 2 minutes. Be careful not to introduce any air while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the slurry. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Do not mix more material than can be applied within the working time limits (i.e. Pot Life) at the actual field temperature.
Application
As Primer
Apply primer by squeegee at the rate of 160 – 266 ft2 / US gal (3.4 – 5.4 m2 / L) at 6 – 10 mils (0.15– 0.25 mm) wet film thickness (w.f.t.) and back roll within 15 minutes. Coverage will vary depending on the porosity of the prepared floor. Product has a limited pot life, see Typical Data. Do not apply by dipping roller into mixing container. Pour a bead of product in the form of a ribbon on the surface to be coated, then spread with squeegee and back roll. Ensure that the coating is pore-free and pinholefree and provides uniform and complete coverage over the entire concrete substrate. If necessary, apply an additional coat to ensure the coating is pore-free and pinhole-free and provides uniform and complete coverage over the entire concrete substrate.
As Wear and Sealer Coat
It is applied with a 15 – 20 mil (0.37 – 0.5 mm) notched squeegee over a smooth surface and a flat squeegee over a rough or broadcast quartz surface. Back rolling is typically done with an 18 inch (455 mm) wide 3/8 inch (10 mm) nap, solvent-resistant roller cover. Back roll it only to level the squeegee applied material. Over-rolling and late back rolling may cause bubbling and leave roller marks.
Smooth Finish Self-Leveling Slurry
Pour a bead of product on the surface to be coated, then spread with a notched squeegee or pin rake to the desired thickness (60 – 120 mils). Roll immediately (within max. 10 minutes of application) in two directions with a spiked roller to ensure even thickness and the removal of entrapped air. To obtain a higher aesthetic finish, spike roll in two directions at a 90 degree angle by passing only once in each direction.
Notes on Limitations
Prior to application, measure and confirm Substrate Moisture Content, Ambient Relative Humidity, Ambient and Surface Temperature and Dew Point. During installation, confirm and record above values at least once every 3 hours, or more frequently whenever conditions change (e.g. Ambient Temperature rise/fall, Relative Humidity increase/decrease, etc.).
Substrate Moisture Content
Moisture content of concrete substrate must be ≤ 4% by mass (pbw – part by weight) as measured with concrete moisture meter on mechanically prepared surface according to this product data sheet (preparation to CSP-3 to CSP-4 as per ICRI guidelines). Do not apply to concrete substrate with moisture levels > 4% mass (pbw – part by weight) as measured with concrete moisture meter. If moisture content of concrete substrate is > 4% by mass (pbw – part by weight) as measured with concrete moisture meter.
When relative humidity tests for concrete substrate are conducted per for project specific requirements, values must be ≤ 85%.
Testing is not a substitute for measuring substrate moisture content. Use concrete moisture meter as described above.
Material Temperature
Precondition material for at least 24 hours between 65° to 75°F (18° to 24°C)
Ambient Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C)
Substrate Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C). Substrate temperature must be at least 5˚F (3˚C) above measured Dew Point.
Mixing and Application must adhere to Material, Ambient and Substrate temperatures listed above or a decrease in product workability and slower cure rates will occur.
Ambient Relative Humidity
Maximum ambient humidity 85% (during application and curing)
Dew Point
Beware of condensation!
The substrate must be at least 5˚F (3˚C) above the Dew Point to reduce the risk of condensation, which may lead to adhesion failure or “blushing” on the floor finish. Be aware that the substrate temperature may be lower than the ambient temperature.
Mixing
Do not hand mix materials. Mechanically mix only. Do not thin this product. Addition of thinners (e.g. water, solvent, etc.) will slow cure and reduce ultimate properties of this product. Use of thinners will void any applicable warranty. Improper mixing procedure or incorrect mixing ratio may result in moisture sensitivity, whitening, slow cure, soft spots, and other defects.
Application
If used as a primer apply material to the prepared substrate using a squeegee and back roll to provide uniform coverage. Ensure that the substrate is pore-free and pinhole- free and provides uniform and complete coverage over the entire substrate. If necessary, apply an additional coat to ensure the substrate is pore-free and pinhole-free and provides uniform and complete coverage over the entire substrate.
A two-component, high solids, epoxy based, pigmented thixotropic topcoat providing a textured or light orange peel texture finish. May be used as a topcoat on Epoxy Flooring Systems. Designed as a top coat over Flooring Systems and Trowelled Epoxy Mortar Systems to enhance abrasion and chemical resistance.
Where to use
Grout coat and topcoat for trowelled epoxy mortar & cove systems with normal up to medium heavy wear (e.g. storage, hallways, corridors and assembly halls, maintenance workshops, garages and loading ramps). Can be applied as a topcoat for epoxy systems creating a light orange peel texture finish.
Advantages
How to use Surface Preparation
Surface must be clean, sound and dry. Remove dust, laitance, grease, curing compounds, bond inhibiting impregnations, waxes and any other contaminants. All projections, rough spots, etc. should be dressed off to achieve a level surface prior to the application. Concrete – Should be cleaned and prepared to achieve a laitance-free and contaminant-free, open textured surface by shot blasting or equivalent mechanical means (CSP-3 to CSP-4 as per ICRI guidelines). Sweep and vacuum any remaining dirt and dust with a wet/dry vacuum. Removing residual dust will help ensure a tenacious bond between the primer and substrate. Whenever “shot-blasting” is utilized, be careful to leave concrete with a uniform texture. “Over-blasting” will result in reduced coverage rates of the primer and/or subsequent topcoats. The “shotblast” pattern may show through the last coat, known as “tracking”. The compressive strength of the concrete substrate should be at least 3,500 psi (24 MPa) at 28 days and at least 215 psi (1.5 MPa) in tension at the time of application.
Priming
Priming for concrete substrate is required. Allow the primer to cure (varies with temperature and humidity) until tack free before applying subsequent coats. Ensure that the primer is pore-free, pinhole-free and provides uniform and complete coverage over the entire substrate. If used as a Grout coat/Top coat on epoxy mortar, primer is not required.
Mixing
Mixing Ratio – 2 : 1 by volume.
Premix each Component separately. Empty Component B (Hardener) in the correct mix ratio into Component A (Resin). Mix the combined components for at least 3 minutes using a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume of the mixing container to minimize entrapped air. Be careful not to introduce any air while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Do not mix more material than can be applied within the working time limits (i.e. Pot Life) at the actual field temperature.
Application
As a Grout Coat on Epoxy Mortar Systems
It is applied with a flat rubber squeegee or flat metal trowel tightly over a smooth surface. Back-rolling is typically done with an 18 inch (455 mm) wide nap, 3/8-inch (10 mm), solvent-resistant roller cover. Back-roll it only to level the squeegee applied material. Over-rolling and late back rolling may cause bubbling and leave roller marks. Product has a limited pot life, see Typical Data. Do not apply by dipping roller into mixing container. Pour a bead of product in the form of a ribbon on the surface to be coated, then spread with squeegee and back-roll.
As a Top Coat
It is applied with a flat rubber squeegee tightly over a smooth surface. Back rolling is typically done with an 18 inch (455 mm) wide nap, 3/8-inch (10 mm), solvent-resistant roller cover. Back-roll it only to level the squeegee applied material. Over-rolling and late back rolling may cause bubbling and leave roller marks. Product has a limited pot life, see Typical Data. Do not apply by dipping roller into mixing container. Pour a bead of product in the form of a ribbon on the surface to be coated, then spread with squeegee and back-roll.
Note: The texture will vary depending on the mill thickness and type of roller used.
Notes on Limitations
Prior to application, measure and confirm Substrate Moisture Content, Ambient Relative Humidity, Ambient and Surface Temperature and Dew Point. During installation, confirm and record above values at least once every 3 hours, or more frequently whenever conditions change (e.g. Ambient Temperature rise/fall, Relative Humidity increase/decrease, etc.)
Substrate Moisture Content
Moisture content of concrete substrate must be ≤ 4% by mass (pbw – part by weight) as measured with concrete moisture meter on mechanically prepared surface according to this product data sheet. Do not apply to concrete substrate with moisture levels > 4% mass (pbw – part by weight) as measured with concrete moisture meter.
When relative humidity tests for concrete substrate are conducted per for project specific requirements, values must be ≤ 85%.
Testing is not a substitute for measuring substrate moisture content. Use concrete moisture meter as described above.
Material Temperature
Precondition material for at least 24 hours between 65° to 75°F (18° to 24°C)
Ambient Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C)
Substrate Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C). Substrate temperature must be at least 5˚F (3˚C) above measured Dew Point.
Mixing and Application must adhere to Material, Ambient and Substrate temperatures listed above or a decrease in product workability and slower cure rates will occur.
Relative Ambient Humidity
Maximum ambient humidity 85% (during application and curing)
Dew Point
Beware of condensation!
The substrate must be at least 5˚F (3˚C) above the Dew Point to reduce the risk of condensation, which may lead to adhesion failure or “blushing” on the floor finish. Be aware that the substrate temperature may be lower than the ambient temperature.
Mixing
Do not hand mix materials. Mechanically mix only. Do not thin this product. Addition of thinners (e.g. water, solvent, etc.) will slow cure and reduce ultimate properties of this product. Use of thinners will void any applicable warranty.
It is a low odor, 100% solids epoxy resin coating system primarily designed for high build coating and decorative quartz/flake applications. It may be applied clear or may be field pigmented using Epoxy Color Additive-N.
Where to use
It is ideal as a clear, low odor top coat over decorative quartz or vinyl flake floor broadcast systems, as well as slurry/broadcast applications. Its clear and/or pigmented can also be top coated with an aliphatic urethane when increased chemical and abrasion resistance are required.
Advantages
How to use Surface Preparation
Surface must be clean, sound and dry. Remove dust, laitance, grease, curing compounds bond inhibiting impregnations, waxes and any other contaminants. All projections, rough spots, etc. should be removed to achieve a level surface prior to the application. Concrete – Should be cleaned and prepared to achieve a laitance-free and contaminant-free, open-textured surface by shot-blasting or equivalent mechanical means (CSP-3 to CSP-4 as per ICRI guidelines). Sweep and vacuum any remaining dirt and dust with a wet/dry vacuum. Removing residual dust will help ensure a tenacious bond between the primer/coating and substrate. Whenever “shot-blasting” is utilized, be careful to leave concrete with a uniform texture. “Over-blasting” will result in reduced coverage rates of the primer and/or subsequent topcoats. The “shotblast” pattern may show through the last coat, known as “tracking”. The compressive strength of the concrete substrate should be at least 3,500 psi (24 MPa) at 28 days and at least 215 psi (1.5 MPa) in tension at the time of application.
Priming
Priming for concrete substrate is required. Allow the primer to cure (varies with temperature and humidity) until tack free and clear in appearance before applying subsequent coats. Ensure that the primer is pore-free, pinhole-free and provides uniform and complete coverage over the entire substrate. If necessary, apply an additional coat to ensure the coating is pore-free and pinhole-free and provides uniform and complete coverage over the entire concrete substrate.
Mixing
Mixing Ratio – 2 : 1 by volume.
For bulk packaging, when not mixing full units, each component must be pre-mixed separately to ensure product uniformity.
Clear Resin
Premix each component separately. Empty Component B (Hardener) in the correct mix ratio into Component A (Resin). Mix the combined components for at least 3 minutes using a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume of the mixing container to minimize entrapped air. Be careful not to introduce any air bubbles while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Field Pigmented
Premix each component separately. If color is desired, the appropriate Epoxy Color Additive-N is added to Component A at a rate of 1 quart per 3 mixed gallons (i.e. Components A+B for all colors except bright colors like White, Safety Yellow or Tile Red which require 2 quarts per 3 mixed gallons (i.e. Components A+B). Mix Component A and Epoxy Color Additive-N for 2 minutes or until a uniform color is achieved with a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume. Empty Component B (Hardener) at the correct mix ratio to Component A (Resin) and mix for additional 2 minutes. Be careful not to introduce any air bubbles while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Self-leveling Slurry
Premix each component separately. Empty Component B (Hardener) in the correct mix ratio into Component A (Resin) and add the appropriate Epoxy Color Additive-N. Mix the combined components for at least 1 minute using a low speed drill (300 – 450 rpm) and Exomixer or Jiffy type paddle suited to the volume of the mixing container to minimize entrapped air. Add filler and mix for additional 2 minutes. Be careful not to introduce any air bubbles while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing.
Do not mix more material than can be applied within the working time limits (i.e. Pot Life) at the actual field temperature.
Application
As Sealer/Intermediate
It is applied with a 10 – 20 mils (0.25 – .50 mm) notched squeegee over a smooth surface and a flat squeegee over a rough or decorative quartz surface. Back rolling is typically done with an 18 inch (455 mm) wide 3/8 inch (10 mm) short nap, solvent-resistant roller cover. Back roll it only to level the squeegee applied material. Over-rolling and late back rolling may cause bubbling and leave roller marks. Product has a limited Pot Life, see Typical Data. Do not apply by dipping roller into mixing container. Pour a bead of product in the form of a ribbon on the surface to be coated, then spread with squeegee and back roll.
Self-Leveling Slurry
Pour a bead of product on to the surface to be coated, then spread with a notched squeegee or pin rake to the desired thickness. Roll immediately (within max. 10 minutes of application) in two directions with a spiked roller to ensure even thickness and the removal of entrapped air. To obtain a higher aesthetic finish, spike roll in two directions at a 90 degree angle by passing only once in each direction. The product has a limited Pot Life, see Typical Data.
Notes on Limitations
Prior to application, measure and confirm Substrate Moisture Content, Ambient Relative Humidity, Ambient and Surface Temperature and Dew Point. During installation, confirm and record above values at least once every 3 hours, or more frequently whenever conditions change (e.g. Ambient Temperature rise/fall, Relative Humidity increase/decrease, etc.).
Substrate Moisture Content
Moisture content of concrete substrate must be ≤ 4% by mass (pbw – part by weight) as measured with concrete moisture meter on mechanically prepared surface according to this product data sheet (preparation to CSP-3 to CSP-4 as per ICRI guidelines). Do not apply to concrete substrate with moisture levels > 4% mass (pbw – part by weight) as measured with concrete moisture meter.
When relative humidity tests for concrete substrate are conducted per for project specific requirements, values must be ≤ 85%.
Testing is not a substitute for measuring substrate moisture content. Use concrete moisture meter as described above.
Material Temperature
Precondition material for at least 24 hours between 65° to 75°F (18° to 24°C)
Ambient Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C)
Substrate Temperature
Minimum/Maximum 50˚/85˚F (10˚/30˚C). Substrate temperature must be at least 5˚F (3˚C) above measured Dew Point.
Mixing and Application must adhere to Material, Ambient and Substrate temperatures listed above or a decrease in product workability and slower cure rates will occur.
Relative Ambient Humidity
Maximum ambient humidity 85% (during application and curing)
Dew Point
Beware of condensation!
The substrate must be at least 5˚F (3˚C) above the Dew Point to reduce the risk of condensation, which may lead to adhesion failure or “blushing” on the floor finish. Be aware that the substrate temperature may be lower than the ambient temperature.
Mixing
Do not hand mix materials. Mechanically mix only. Do not thin this product. Addition of thinners (e.g. water, solvent, etc.) will slow cure and reduce ultimate properties of this product. Use of thinners will void any applicable warranty. Improper mixing procedure or incorrect mixing ratio may result in moisture sensitivity, whitening, slow cure, soft spots, and other defects.
Application
Apply the coating to the prepared substrate which should be pore-free and pinholefree. If necessary, apply an additional coat of a suitable material to ensure the substrate is porefree and pinhole-free and provides uniform and complete coverage over the entire substrate.
Fans attending a game want to feel positive and proud when they enter their team’s sports arena or stadium. Likewise, ticket-holding concertgoers deserve an attractive, clean place to enjoy the performance. For all facility visitors, the concrete steps, all the way up to the nosebleed seats, need to be safe and slip-resistant. Dirty, worn away or downright ugly floors can make the venue look dreary and make attendees feel unappreciated and less likely to return. Creatively attractive epoxy coated floors let attendees how much stadiums and arenas care.
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Our fast curing and epoxy coatings for sports venues are smart environmental and financial choices – with superb lifecycle value! Get in touch with our flooring representative today.
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